Fiber-To-The-Home Wire Manufacturing Line – State-of-the-art Production System

Did you know that contemporary fiber optic cable systems can operate at rates of up to 190 m per minute? Such remarkable performance is made possible by sophisticated production methods designed for rapid manufacturing.

These systems are built to manage multiple cable types, such as connection cables and compact buffered wires. The streamlined form factor, typically below 26 m, suits them well for modern facilities.

Integration with intelligent production networks secures uninterrupted performance. Through MES/ERP connectivity, these compact fiber unit fabrication lines deliver unmatched accuracy and productivity. Thus, they are preferred for enterprises striving to remain at the forefront in the telecommunication sector.

FTTH Cable Fabrication System Introduction

Efficient manufacturing setups play a vital role in addressing the increasing requirement for steadfast connections. These systems aim to manufacture top-grade light-transmitting wires that drive modern networks. By leveraging modern innovations, they provide for accuracy and speed in each phase of the process.

Understanding the FTTH Manufacturing Line

The FTTH manufacturing line comprises a unified setup to produce FTTH drop cables. They include naked fibers secured with metal or fiber-reinforced polymer, encased in safeguard coverings. Consequently, it forms a durable and efficient solution for rapid broadband links.

The system is compatible with multiple substances, such as PVC, LSZH, and PE polymers. This versatility confirms it can meet diverse industry needs. Additionally, the four-head fiber discharge system offers accurate strain regulation, keeping precision up to ±0.05N.

Benefits of Our State-of-the-art Manufacturing System

Our equipment stands out for its exactness and productivity. Below are the advantages:

• Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
• Is compatible with LSZH, PVC, and PE casings for multiple purposes
• Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
• Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs

With these features, our machine ensures smooth operations and high-quality output. It’s the ideal solution for businesses aiming to stay ahead in the fiber optic industry.

Core Attributes of Our FTTH Cable Fabrication Line

Modern manufacturing systems are revolutionizing the way optical fibers are manufactured. Our cutting-edge machinery combines accuracy, productivity, and innovative solutions to produce superior outputs. The following outlines the remarkable components that position our system at the forefront.

Precision Extruder and Adjustment Head

Central to our setup is a specialized 50mm extruder built to ensure meticulous dispersion of materials. It guarantees steady standards across every fiber cable produced. The free adjustment head allows for seamless customization, suiting assorted compounds like PVC, LSZH, and PE polymers.

Equipped with OMRON heat management, the system maintains an accuracy of ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, making it a cost-effective solution for manufacturers.

Powered Fiber Unwinding and Tension Regulation

Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.

This feature is particularly beneficial for producing high-quality fiber cables, as it ensures consistent tension throughout the process.

Mechanized Collection and Reel-Receiving Setup

Our dual-shaft take-up system supports reels ranging from PN400 to PN630, offering flexibility for various production needs. The automated line-receiving feature eliminates the need for manual rewinding, saving time and reducing labor costs.

In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, guaranteeing that all cables conform to exacting criteria, resulting in trustworthy and long-lasting outputs.

State-of-the-art Technology Powering the Production Process

Trailblazing technology is transforming the fabrication of optical fibers. These setups are crafted for accuracy, dependability, and high performance, guaranteeing superior outputs in every production run. Below, we explore the advanced features that set our equipment apart.

Worldwide Industrial PC and PLC Integration System

The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. Such control technology provides smooth workflow and live supervision. It permits meticulous modifications, which improve the standard of every optical fiber made.

With a power consumption of just 35KW/h during normal operation, this system is power-saving. This conserves energy costs without compromising on output quality. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.

High Stability and Reliability with Famous Brand Components

Our system incorporates premium components from renowned brands like OMRON controllers and international motors selected due to their robustness and accuracy, promising lasting dependability.

Incorporating reinforced steel wires with cutting-edge Fibers in stainless steel tube handling processes enhances rigidity and steadiness, ensuring that every optical cable meets industry standards for quality and performance.

Integration with MES and ERP Systems

Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. Such integration secures openness and streamlined functionality during production.

Companies are enabled to track performance data, refine processes, and minimize resource loss, rendering it a savvy option for today’s industrial plants.

Attribute	Advantage
FiberCAN-based Control Module	Exact tuning with live oversight
Low Energy Consumption of 35KW/h	Energy-efficient operations
9-meter Reel Accumulator	Seamless operation
OMRON-based Control Units	Durability and precision
ERP System Compatibility	Real-time production tracking

Applications of FTTH Cable Production Line

Modern fabrication systems have redefined the process of building trustworthy fiber cables. They cater to a broad range of industrial demands, delivering versatility and exactitude for each use case. Let’s examine the main functions served by this innovative machinery.

Fabricating FTTH Drop Cables

Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.

Important elements consist of:

• FRP and small steel wire pay-off for added reinforcement
• Portable die backing for rapid setup modifications
• Compatibility with both indoor and outdoor specifications

Producing Both Tight Buffered and Loose Tube Cables

The system is also ideal for producing tight buffered and loose tube cables. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.

Adaptable Manufacturing for Different Cable Varieties

Versatility characterizes our manufacturing process. It is compatible with an array of materials and setups, thus fitting multiple applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. Such flexibility permits meeting particular demands while maintaining superior output.

Key Gains from Our FTTH Production Line

Choosing state-of-the-art production solutions offers considerable gains to fiber optic businesses. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.

Enhanced Efficiency and Productivity

Our machinery operates at high velocity, reaching 7-9km/h outputs as per Fiber draw tower cable size, permitting enterprises to fulfill increased market needs while sustaining superior quality. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.

Economical Fiber Optic System Implementation

Operating at a reduced 35KW/h, our machinery significantly cuts running costs. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.

Smooth and Reliable Cable Surface

Exact molding delivers a sleek and consistent exterior on all fiber products, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.

Characteristic	Value Proposition
Rapid Throughput	Superior output rate
Low Energy Requirement	Lower energy costs
≤0.02dB/km Loss	Superior performance
1000mm Working Height	Enhanced operator comfort

Final Thoughts

State-of-the-art fiber production technologies are redefining industry benchmarks. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Operating at up to 190 meters per minute, they guarantee significant investment benefits.

With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.

Set to upgrade your manufacturing capabilities? Contact us today to explore tailored solutions that fit your requirements. Embrace the next generation of fiber technology through our top-tier systems.